Toilet Soap Plant
Toilet Soap Plant
ADHI SAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.
Following machinery are supplied to perform individually or as a complete plant.
- Sigma mixer
- Noodler / Refiner
- Triple roll mills
- Duplex vacuum plodder
- Bar Cutting machine
- Toilet Soap Stamping machine
- Soap packing machine
- Cartoning machine
- Auto case packer
Fully Automatic Toilet Soap Plat
- Automatic raw material elevation
- Process Automations and batch weighing systems
- Direct feed of soap to stamping and packaging lines with auto recycling.
- End of line automations
Mechanised Toiled Soap Plant
- Bucket elevator noodle feeding
- Direct feed of soap to stamping and packaging line with auto recycling
- Only Basic Machinery will be supplied
- Hand stamping or foot stamping machine.
TOILET SOAP PLANT FINISHING LINE:
- Soap making from Soap Noodles comprising of the following stages
- Noodes along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
- Mixed mass from the sigma mixer is fed to the plodder for refining.
- The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
- The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
- Bar from the plodder is cut to desired size and stamped according to the shape required
- Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton
SALIENT FEATURES OF MECHANISED PARTIAL AUTOMATIC TOILET SOAP PLANT
- Sigma mixer is placed on the platform to enable material flow by gravity
- Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
- Entire mixed mass from sigma mixer is fed to Noodler / Refiner
- Refined soap mass is fed to the Triple roll mill where it is flaked out
- Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
- Bar cutter cuts the bar to set repeat lengths
- Soap cutter is used to cut the soap to billets matching to the final size
- Billets are fed to automatic stamping machine or manual stamping machine
- Stamped cakes are either carton packed or soap wrapped
SALIENT FEATURES OF FULLY AUTOMATIC TOILET SOAP PLANT:
- Noodles elevated by bucket elevator / Pneumatically to Silo kept above the sigma mixer
- Based on formula, noodles weighed in the weigh hopper automatically and fed to the sigma mixer
- Material from sigma mixer is dropped to multiscrew conveyor
- Multiscrew conveyor uniformly feeds material to noodler plodder for refining
- Two passes of Triple roll mills to adequately shear the material to a smooth mass without grits
- Duplex vacuum plodder to extrude the bars
- Auto bar cutter and fully automatic recycling systems
- Capacity stamping machine
- Soap wrapping or Carton packing
- Auto direct infeed system from plodder till case packer
- Auto case packer system
Both the above options need to have water chilling plant ( 5 deg ) for circulation in the cooling water jackets of processing machinery and glycol chilling plant ( - 27 deg ) for circulation in stamping dies.
SEMI AUTOMATIC TOILET SOAP PLANT / PILOT PLANT ( COST EFFECTIVE)
- Only critical machinery like sigma mixer, one triple roll mill and non vacuum plodder are used Stamping is done manually.
- Finish of the soap will be comparatively lesser than the one coming out from sophisticated lines
ASPRO QUOTES ONLY THE MAIN LINE MACHINERY ALONE AS A STANDARD QUOTING PROCEDURE. IF THE CUSTOMER INTENDS TO BUY ALL OTHER RELATED EQUIPMENTS AND UTILITIES, DEPENDING UPON THE CUSTOMER REQUIREMENTS QUOTATION WILL BE SUBMITTED.
TOTAL SOLUTION FOR PROCESS AND PACKAGING AUTOMATION TILL END OF LINE
** Quote for complete automation will be submitted only on customer requests **
|Model ||Description |
Basic line of machinery
Basic line of machinery with vacuum plodder
Basic line of machinery with hand stamping and pneumatic cutting mc
Basic line of machinery with vacuum plodder hand stamping and pneumatic cutting mc
Complete line of equipment from noodler, duplex plodder, manual stamping machine and chiller
Standard line with automatic stamping machine and glycol chiller
Basic toilet soap machinery with hand stamping machine
Standard machinery line with automatic stamping and cartoning machine
Mechanised layout with automatic stamping and cartoning machine
Basic line of machinery for the finishing line.
Mechanised layout with auto link up system on a standard finishing line
Fully automatic line with case packing and RM batch weighting system
Basic line of machinery for toilet soap finishing line
Mechanised layout with automatic stamping, packing and automated link up
Fully automatic machinery for toilet soap line with RM elevation and End of line automation
Basic standard line of machinery with mechanised link up system for packing.
Mechanised layout with automatic stamping and cartoning machine with end of line automation.
Fully automatic toilet soap line with automatic raw material feeding and end of line automation.
|Production rate depends upon the material characteristics |
Specifications are subject to change as a part of continuous improvement.
- Pneumatic powder elevators and batch automation systems are given as per special requirement from customer.
- Cost of platforms, pipelines, electrical, change part cost and other equipments not specified here are extra.