Plodder
- Plodders are widely used in the manufacture of soaps, detergents, mosquito coils etc.
- The plodders are made in different configurations viz.
1. Single Worm Simplex Plodder
2. Twin Worm Simplex Plodder
3. Single Worm Duplex Vacuum Plodder
4. Twin Worm Duplex Vacuum Plodder
- The Worms are made of SS / MS / EN 8 constructions either casted or solidly fabricated
- Pitch distances are variable and reducing fashion to produce compact soap bars
- The Clearance between the worm and barrel will be 1-2 mm on all sides
- The plodder is provided with jackets for cooling water circulation
- Spider plates are provided with PTFE supports to ensure worms rest at centre
- The end bearings are designed with adequate sturdiness for longer running life
- Twin Worm plodders are provided with left and right gear drives through external or inbuilt mono-block gear boxes
- Seamless or ERW pipes are used for barrel construction
- End seals are fitted with glands for vacuum sealing
- Vacuum chamber is made of SS 304 with toughened view glasses
- The conical mouth is fitted with different output options
1. Single mouth extrusion
2. Double mouth extrusion
3. Triple mouth extrusion
4. Four mouth extrusion ( Flat straight / Twin lane equally diverted )
- Heater is provided at the front edge of the conical mouth for better extrusion and bar finish
- Easy removal system for extrusion dies
- Water ring vacuum pump is provided as optional accessory
Technical Specifications
| Single Worm-Simplex | |||||
| Model | Aspro-SWP-50 | Aspro-SWP-150 | Aspro-SWP-1000 | Aspro-SWP-1500 | Aspro-SWP-2000 |
| Diameter in Inch | 4 | 6 | 8 | 10 | 12 |
| Output (Kgs/Hr) | Up to 50 * | Up to 150 * | Up to 1000 * | Up to 1500 * | Up to 2000 * |
| Contact Parts | SS304/MS | SS304/MS | SS304/MS | SS304/MS | SS304/MS |
| Screw Worm | Casted** | Casted** | Casted** | Casted** | Casted** |
| No. of Out puts | 1 | 1 | 1 | 2 | 2 |
| Power Required in KW | 2.2KW | 3.7KW | 11.1KW | 15KW | 18.65KW |
| Dimension (LxBxH) | 1000x580x1200 | 1662x650x1435 | 3400x1100x1500 | 3000x1200x1650 | 3600x1300x1700 |
| Weight (Approx.) in Kgs | 350 | 1130 | 2450 | 3700 | 3950 |
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| Single Worm-Duplex Vacuum Plodder | |||||
| Model | Aspro-SWDVP-50 | Aspro-SWDVP-150 | Aspro-SWDVP-1000 | Aspro-SWDVP-1500 | Aspro-SWDVP-2000 |
| Diameter in Inch | 4 | 6 | 8 | 10 | 12 |
| Output (Kgs/Hr) | NA | Up to 150 * | Up to 1000 * | Up to 1500 * | Up to 2000 * |
| Contact Parts | NA | SS304/MS | SS304/MS | SS304/MS | SS304/MS |
| Screw Worm | NA | Casted** | Casted** | Casted** | Casted** |
| Max No. of Out puts | NA | 1 | 1 | 2 | 2 |
| Power Required in KW | NA | 7.5KW | 22.5KW | 30KW | 37.5KW |
| Vacuum Pump-Optional | NA | 1.5 KW | 2.2KW | 3.7KW | 5.2KW |
| Dimension (LxBxH) | NA | 2600x800x1900 | 4115x1100x2320 | 4550x1200x2600 | 5020x1300x3200 |
| Weight (Approx.) in Kgs | NA | 2400 | 4250 | 6400 | 7800 |
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| Twin Worm-Duplex Vacuum Plodder | |||||
| Model | Aspro-TWDVP-50 | Aspro-TWDVP-250 | Aspro-TWDVP-2000 | Aspro-TWDVP-4000 | Aspro-TWDVP-6000 |
| Technical Specifications | 4 | 6 | 8 | 10 | 12 |
| Single Worm-Simplex | NA | Up to 250 * | Up to 2000 * | Up to 4000 * | Up to 6000 * |
| Model | NA | SS304/MS | SS304/MS | SS304/MS | SS304/MS |
| Diameter in Inch | NA | Casted** | Casted** | Casted** | Casted** |
| Output (Kgs/Hr) | NA | 1 | 1 | 3 | 4 |
| Contact Parts | NA | 15KW | 45KW | 60KW | 75KW |
| Screw Worm | NA | 1.5 KW | 2.2KW | 3.7KW | 5.2KW |
| No. of Out puts | NA | 3600x850x2000 | 4115x1300x2320 | 4550x1400x2600 | 5020x1500x3200 |
| Power Required in KW | NA | 6750 | 7500 | 9750 | 10500 |
