Auto Case Packers

SINGLE HEAD CASE PACKER (ACP - PPS - SERIES)

• The machine works on the principle of pick and place method using specially designed vacuum suction systems.
• Cycle Speed : Pneumatically operated : 12 cycles / head and Servo Driven : 15 cycles / head.
• Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round bellow suction cups depending upon the product shape.
  
  

DOUBLE HEAD CASE PACKER (ACP - PPD - SERIES)

• PLC: Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make,
• The machine houses the electrical and pneumatic panel within the base foot print of the machine.
• Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
  
  

FOUR HEAD CASE PACKER (ACP - PP - TWH -DUP - SERIES)

• All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors (Light curtains) to ensure operator safety.
• HMI will display trouble shooting procedures and fault indications to minimize down time and improve OEE. Coverall equipment efficiency.
• Electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time.
  
  

HIGH SPEED SERVO MODELS: FOUR HEAD CASE PACKER (ACP - PP - TWH -DUP - SERIES)

• Predominantly pneumatically operated case packer models are used because of its user friendliness and cost effectiveness.
• However to achieve more cycle speed SERVO driven machines are supplied depending upon customer requirements.
• Allen Bradley SERVO drives are used
• 25 % increased cycle speed may be achieved by using SERVO based case packing system
• ROBOTIC pick and place systems may also supplied by us through integrating standard ROBOT to our case packer models
  
  

MODULAR BELT MATRIX BASE MODELS:

• The modular belt matrix base models helps in achieving higher speeds
• It is difficult to arrange certain products on matrix table. Modular belts enable inline matrix formation for such products
• Design of such machinery are tailor made to match the specific requirement of customers
  
  

AUTO CASE ERECTOR - FILLING-TAPING MODEL: AUTO CASE ERECTOR & PACKER MONO BLOCK (ACEP - PP-SERIES)

• The mono block case erector cum packer model combines the operation of both carton opening and product filling to final taping
• Carton bundles loaded in the magazine are erected automatically and fed to the filling station
• The product is filled in lathe carton through suitable method matching to product nature and orientation for filling
• After filling both top and bottom flaps are closed and taping is done or fed to the final end of line conveyor
• Consistency in the quality of carton plays a major role when auto carton erection is integrated
  
  

TOP LOAD - PICK AND PLACE MONO BLOCK MODELS ACEP-PPD-SERIES

• The mono block machine is a combination of Auto Case Erector with Pick and place top load mechanism.
• Fully automatic machine from auto erection to filling and final taping system
• Occupies relatively lesser space in comparison with combination machine of separate auto case erection and filling machine
• Optional top and bottom taping attachment based on customer preference
• The machine works on the principle of pick and place method using specially designed vacuum suction systems.
• Option of Single head and Twin head mono block machine with SS construction or powder coated Carbon steel construction
• Cycle Speed : Pneumatically operated. 12 cycles / head and Servo Driven : 15 cycles / head
• Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round bellow suction cups depending upon the product shape.
• PLC: Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
• The machine houses the electrical and pneumatic panel within the base foot print of the machine.
• Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
• All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors (Light curtains) to ensure operator safety.
• HMI will display trouble shooting procedures and fault indications to minimize down time and improve OFF.
• Electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time.
  
  

THE SIDE LOAD SERIES: FULLY AUTOMATIC SIDE LOAD CASE PACKER (ACEPT - SL - SERIES)

The method is highly advantageous because of its integral assembly comprising of

• Case Erection o Inline matrix formation through vertical stacking
• Product loading through side
• Inline automatic major and minor flaps closing
• Integrated dual side taping system

• Positive locating through flap opening and holding on the sides
• Flexibility for easy topping up of carton bundles
• Higher flexibility to handle wide varieties of cartons and products
• Capable to link up in high speed lines
• Lower operating cost comparing to pick and place models
  
  

TOP LOAD: STACKING MODEL : TOP LOAD CASE ERECTOR CUM STACKER MODEL (ACEP - STK - SERIES)

• The Horizontal stacking machine works on the principle of layer by layer horizontal
• Stacking inside the carton
• This machine is a standard mono block carton erector cum packing system
• Unlike the pick and place mechanism, this machine does not use vacuum suction
• Highly suitable for products that are heavy which cannot be lifted by vacuum
• Positive flap locating system for product loading with ease inside the carton
• Options of Servo and pneumatic configurations for step by step stacking
• Relatively higher speed achieved in comparison with the pick and place mechanism
• Fully automatic carton erection loading and flap closing system
  
  

AUTO CASE ERECTOR CUM TAPING MACHINE (ACE - TPG - SERIES)

• The machine automatically erects the carton from the bundle loaded to its
• magazine
• Bottom flaps are automatically closed and fed to the bottom taping station
• Speed up to 12 cartons per minute
• Easy change over for different carton sizes
• Pneumatic holding system for easy topping up of carton bundle
• Light curtain safety sensors are provided as optional safety feature
  
  

COMMON FEATURES FOR ALL CASE PACKERS:

• Safety covers using polycarbonate windows and limit switch interlocks
• Fully PLC controlled with user friendly features
• Very simple to operate
• All the pneumatic components are of FESTO / SMC make
• The machines are capable to handle a line speed ranging from
• 250 pcs per minute to 500 pcs per minute.
• The speed depends upon the matrix size and the product nature.

Technical Specifications